Menzolit Bulk Moulding Compound PDF Print E-mail

Fibre reinforced polyester systems in the form of Bulk Moulding Compound (BMC) are injection moulded into various parts in a lot of application areas. Typically these are automotive headlamps and electrical devices as well as engine parts due to their excellent performance regarding heat stability, mechanical and electrical properties.

The systems are custom made to all kinds of needs by changing the basic formulation. Central focus is always the application:

Application focus

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Preparation and manufacturing

Preparing the resin paste is one of the key processes.
The various liquids and powders are mixed under high shear forces.
Basic raw materials are resins, additives, catalysts, mould release agents and fillers. For coloured compounds a pigment is added to the paste.
The paste is then mixed with fibres, usually glass fibres. BMC is prepared in a mixer. After preparing a base paste it will be loaded into the mixing device. Then all other ingredients are added and homogenized. The compound is packed into bags until moulding. To avoid any material changes during storage and transport it is packaged in a styrene tight packaging.

BMC compounding

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Where do I need which Menzolit moulding compound?

Material / Process / Feature SMC BMC CIC
Moulding compression injection injection/ compression
 Fibre length
 long medium
long
 Mechanical strength
high
medium/low
medium
Part size  large
small
medium

Productlist

Product code Description


BIO-BMC An experimental product based on renewable resources.
BMC 0150 General purpose BMC using extensively recycled material.
BMC 0160 General purpose BMC for electrical applications. Fire retardancy UL 94 HB, glow bar BH > 95, glow wire 750°C. Medium Strength.
BMC 0170 General purpose BMC for electrical applications. Fire retardancy UL 94 HB, glow bar BH > 95 , glow wire 750°C. High Strength.
BMC 0180 General purpose BMC for electrical applications. Fire retardancy UL 94 V-0 (3mm) ,glow bar BH < 30, glow wire 960°C.
BMC 0190 General purpose BMC for electrical applications. Fire retardancy UL 94, V-0 (3 mm).
BMC 0200 General purpose material for housings, covers and functional components.Fire retardancy UL 94 HB, V-0 possible upon request.
BMC 0300 Low Shrink material . Minimal fire retardancy UL 94 HB, higher retardancy upon request.Typical applications are housings, covers and household appliances.
BMC 0390 Low Profile BMC with increased shrinkage compensation but reduced pigmentability. Shrinkage is approximately zero. Typical applications are functional compounds with light colours. Minimal fire retardancy UL 94 HB, higher retardancy upon reque.
BMC 0400 Low Profile material for Class-A body panel applications. The material provides an excellent surface for painted panels for the automotive industry.
BMC 0410 This product is recommended for components requiring very precise tolerances as an alternative to outsert technology. Ejector pins on male and female half of the mould are necessary.
BMC 0800 This product is resistant to food chemicals and cleaning detergents. Components for food processing equipment.
BMC 0900 Has increased resistance to chemicals used in chemical plants for pumps and armatures. Please refer to our list of resistance to chemicals.
BMC 1000 Product with increased hydrolysis resistance, for instance pump housings and water purification systems.
BMC 1100 High strength material with tough matrix resins, for compression moulding only.
BMC 1400 High strength material resistant to fuel, lubricants and cleaning agents being used around automotive engines. Examples are valve cover, carburettor housings.
BMC 1500 With high temperature stability for applications requiring high service temperatures approx. 200°C.
BMC 1650 Material including a germ killer used in sanitary and health care applications.
BMC 2300 Arc resistance BMC for arc quenching chambers, especially high fire retardancy.
BMC 2310 Arc resistance BMC for arc quenching chambers, highly resistant to chemical attack of SF6 atmosphere..
BMC 2500 For electrical applications requiring very high isolating properties.
BMC 2600 This product provides some conductivity to provide antistatic properties for applications within explosion proof components in mining, gas and oil exploration industries as well as in chemical plants.
BMC 2800 Performance BMC for matching the demands of medium and high voltage applications in the electrical field especially in respect of RTI 160+ according to Underwriters Laboratories.
BMC 2900 BMC 2900 for safety and security applications according to EC Safety Signs Directive (92/58/EEC).
BMC 2910 Fire and heat protection of structural Boltcaps to provide protection to the bolted connections in structural steel frames in the event of fire.
BMC 3000 BMC for microwave & cookware applications.
BMC 3100 BMC for headlamp reflectors.